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Norge clutch engages at very end of lever travel

Mumbufuku

Mumbufuku

Just got it firing!
Joined
Apr 19, 2019
Messages
12
Location
Northeast ohio
Back at it again with another issue(maybe). My clutch lever will only engage within the last 1/2 inch or so of travel. the grab point seems to happen sooner(from full lever pull to fully out) after the engine and transmission warm up a bit. I know its a hydraulic clutch and there is no adjustment. I'm also not experiencing any clutch slippage at all. I know that typically in cars when the clutch pedal goes almost all the way up before engaging it means the clutch is worn out and needs to be replaced. I just want to know if i should be prepared for a clutch replacement soon.

As i side note when i bled the clutch master cylinder i used dot 3 not dot 4 because that is what i had readily available. I doubt that would make any difference but figured i should mention it.

ALSO my clutch master has a very minor leak from the lever. Would that mess with the clutch engagement point?
 
I know of a case where a chap pulled his Griso engine and clutch out. The clutch was in perfect condition. He'd used the incorrect clutch fluid.
 
Mumbufuku said:
Back at it again with another issue(maybe). My clutch lever will only engage within the last 1/2 inch or so of travel. the grab point seems to happen sooner(from full lever pull to fully out) after the engine and transmission warm up a bit. I know its a hydraulic clutch and there is no adjustment. I'm also not experiencing any clutch slippage at all. I know that typically in cars when the clutch pedal goes almost all the way up before engaging it means the clutch is worn out and needs to be replaced. I just want to know if i should be prepared for a clutch replacement soon.

As i side note when i bled the clutch master cylinder i used dot 3 not dot 4 because that is what i had readily available. I doubt that would make any difference but figured i should mention it.

ALSO my clutch master has a very minor leak from the lever. Would that mess with the clutch engagement point?
Click to expand...


If the master has a leak, replace it. Fill with DOT 4. It can stand higher heat than DOT 3.
 
Well it turns out the minor leak has turned into a very large leak:( before i fork over 400 dollars for an oem master cylinder is there any other cheaper alternatives? I cant imagine there's much difference between master cylinders from say... a Honda or something readily available.
 
Mumbufuku said:
Well it turns out the minor leak has turned into a very large leak:( before i fork over 400 dollars for an oem master cylinder is there any other cheaper alternatives? I cant imagine there's much difference between master cylinders from say... a Honda or something readily available.
Click to expand...
There's many options, just depends on how much "rigging" you'll want to do to make your mirror mount and the switchgear housing for the windscreen buttons and related. I offer several (serious) upgrades on the site here; https://gtmotocycles.com/search?type=product&q=clutch+pump -- however I'm a Brembo dealer, so I can get anything currently available. The stock pump new is $225. Contact me direct to order if you'd like; Info @ GuzziTech.com
 
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