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Oh no. What have I done to my Mille.

Just Dan

Just got it firing!
Joined
Jan 21, 2012
Messages
5
I had a reasonable nice running Mille GT



I noticed that the clutch boss was grabbing and the gearbox had slow weep. The guzzi has slowly disappeared before my eyes.


Now looks like this. I have removed the Mille/ Cali flywheel and replacing it with a lighter one off a Le Mans. Measuring the clutch plates. Looks like they where on the last legs. Better to do this at home, instead of on the road some where. The big question is. Will the Guzzi make it back togeather?



The deeper I go. the more I find that needs fixing. The cam chain has quite alot of free play. I also have a Euro Moto Electric alternator to go in as sitting there on the bench to replace the Saprisa alternator.



Most things I have found so far, have been butchered. So, I decided to bite the bullet and put the Guzzi off the road and fix things that need doing once and for all. Fingers crossed this is all I need to do for the next 60,000 miles.

I am hoping the le mans fly wheel at half the weight and the same weight as an 80's airhead. Will help with riding smoother.

The saprisa electrics have slowly wound down and needs over 3000 rpm before cracking 13.8v. Being a cool climate, the spanish electrics cannot handle having the lights on with heated handlebar grips and zumo without the battery slowly draining.

Hopefully the euro moto electrics with power all the extras. It sure does work on my RS. Too well in fact. Keeps blowing indicator bulbs when at highway speeds.

Here is a close up of a standard Guzzi set up


Minus cam chain and sprockets with the original tensioner in place.


New cam chain (Regina c221cs-jws-74 ) and valtek tensioner



Euro moto electric alternator fitted. Notice how pitted and covered grease the engine is for a low mileage bike



LM 4/5 Flywheel fitted with new bolts.


Hello, what's going ere then? And where I am up to at the moment



Shiny newly painted fairing
 
I had a bit of a crack this afternoon. Nice shiny silver engine and gearbox

 
There is no easy short cut to engine cleaning. I placed the engine on a work bench to raise the engine to easy work height.

I used chemtech ct18 and spray can degreaser with a tooth brush and other hard bristle brushes. The trick is not to try and do it all in one go. It would drive you insane. When you think that you are just about finished. Use a clean rag with some thinners / white spirit to remove the last of the grease. I used a fine scriber to get into the nooks.

I used a single pak etch primer followed by KBS coatings motorcoater. https://www.kbs-coatings.com/motor-coater.htm. Their Aluminum is a matt finish. I added some hi temp gloss clear into the silver on the final coat.
 
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