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About to throw my bike off a cliff

Spaceclam

Cruisin' Guzzisti
Joined
Nov 8, 2008
Messages
472
Location
Chatsworth, CA
Hello everyone, haven't been round much lately.

the bike has 12.7k miles on it now, which means it must be time for another big problem. This time, im really at a loss and dont know what to do.

This time it's my valves.

Two weeks ago or so, i got a drip coming from the left rocker box. No biggie, turns out a couple of screws were loose. Tightened it up, but the leak persisted. IT was quickly apparent that my gasket had been damaged when thigns were loose, so i went to replace it.

While i had the cap off, i decided to check my valves. why not, right? I rotated the crank to the compression stroke with the S visible in the window, and watched my tappets move.

Well, there was no valve lash at all. However, all the adjusters were tight, and they had been checked 4k miles ago.

Odd, i thought. I'll just loosen it all up and re-do it. NO joy. Backed the adjuster all the way out and both valves were STILL in compression. Very much so. That's after backing them out two full turns, which is all the adjustment there has ever been on my machine.

Realizing that something had to be repaired, which required the rocker pins to be removed, i had a friend compress the valve springs as much as possible with a piece of brass (soft) while i took a pin punch and with a swift hit, knocked the pins out.

But why this drastic (about .060+) change in valve lash? At first i thought my head bolts had come loose since i had done some squish modifications about a year ago. But then i realized that if they were loose, my valve lash would increase.

I cant think of what would cause this. The only thing that kind of makes sense is for my valves to sink into my head, but they couldn't sink any farther once there was no valve lash. this is valve lash + .060 or so.

What do i fix? Huh I have no idea what to do about this. Can't shorten the rods, the tappets are hardened as are the adjuster screws.

I might be able to micky mouse it by grinding away at the tapped adjuster screw hole in the rocker, allowing me to back the screw out farther, but i feel like something is seriously wrong and dont want to band-aid things.

The odd thing is, it seems to run ok. But i can't run it anymore knowing this problem exists.

Please help. Huh Huh Huh Huh Huh
-Clam
 
Andrew? are you SURE you're turning the crank CLOCKWISE when viewed from the front and the inlet valves are openenig and then closing as you come up to compression. This sounds SO like trying to check the valve lash on overlap it isn't funny and if the valves WERE riding the cams so radically the fucker WOULDN'T RUN!!!

Go to bed. Get up and try again in the morning. Really!

Pete
 
I posted this on the WG forum as well, and amongst a barrage of people saying "let somebody who knows how to fix a 4 stroke help you out" i got one relevant answer. This person said turn the crank a few times and just try it again.

Well lo and behold i turned the crank over once, which CLEARLY put me into overlalp (i watched the rods move). Once more should have been back where i was, was pretty clearly TDC compression. I rotated the crank 6 more times (which should have put be right back at TDC compression), and everything suddenly fit. i have NO idea what happened, but something got SERIOUSLY stuck. And stayed that way for a while.

Got it all adjusted, runs fine now. :blink:

I knew something was up because it seemed to run like a clock just that morning, but it really seemed like something was wrong because that thing wouldnt budge.

I have no idea what got so stuck or why, but as long as it doesn't grenade in a mile or two, im going to assume it's fine.

If it does, i'll call mgna cause there's out of the two dealers around here, One of them is dave, and i wouldn't trust the other guys' tech with a lawnmower.
 
Hey Space Clam, you wodn't have to be living in N. Central AZ would you?
The dealer in the valley is very good. The other in the N. C. AZ matches the same description with the lawn mower.
Hope all is well!!!
 
Nope!

I live in socal. There's MG classics about 50 miles from my house, but they are not a dealer, so no warranty. :-(
 
On my 2007 G11 the S marking wasn't perfect with the valve and compression stroke. I had to check it the old fashioned way-with a straw down the spark plug hole.
Somebody once told me not to work off of the factory markings, especially the S marking which stands for "sinistro" and means left hand or left side in Italian and is derived from sinister which is what left handed people were thought of years ago.

I've also noticed that when I adjust my valves and then rotate the engine a full turn or two and double check, the gap will be slightly off. Could this be from oil coating the parts after rotation?
 
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