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California 1400 Fuel Filter

abbienormal

High Miler
GT Famiglia
Joined
Nov 29, 2008
Messages
899
Location
Niles, OH
For those of you who were wondering or worried like I was the 1400 apparently comes with the all steel Mahle KL-145 filter as original equipment. I pulled mine and replaced it tonight as I was worried it was the old half plastic unit. One problem is the light wall fuel line they use and the sharp bend. It is tough to get a heavier fuel line to make that bend and clear the vent tube inside the fuel tank. Took me several tries. I used the NAPA 3032 as it was easily available, cheap and had a good reputation. Same size as original.

IMG 5364 IMG 5371
 
OMG. I told the guy at NAPA I needed some good fuel line for a submersed fuel injection pump. I never read or looked at the line. I checked it for fit and that was it. I cannot believe I missed that and I am so grateful you spotted that. Now I have to,pull the tank again and change it. :banghead:
 
Ok. Once again thanks for being literate John. I still can't believe I did not read that. The new fuel injection approved submersible line (Gates from NAPA) is stiffer and I already had problems getting the new line to go in without interfering with the vent tube inside the tank. It is coiled, I suppose to prevent fuel splashing out. I hope it never plugs up like the drain on my Norge. I went a bit longer to prevent kinking then moved it off to one side. that would be about the fourth time cutting fuel line and trying to get the assembly in while making sure sure I could not feel it hitting anything so the line did not wear through. The one picture is of the coiled line in the tank. The round object at the base of the picture is the float for the fuel level. Had I known for sure it had an all metal filter from the factory it would still be in there. I'd figure about 50,000 miles I might have thought about it. The OEM fuel line is really thin, hard and I imagine pre-molded.

2015 01 06 new fuel filter and line 1 2015 01 06 new fuel filter and line 2 IMG 5367
 
Had I known for sure it had an all metal filter from the factory it would still be in there. I'd figure about 50,000 miles I might have thought about it. The OEM fuel line is really thin, hard and I imagine pre-molded.

Thank you for posting this. Based on the challenges of getting the fuel line in place it probably makes sense to buy the OEM replacement parts.
 
Other than some issues with early Griso machines, the OEM Guzzi fuel line works well. I've replaced several fuel filters and just re-used the Guzzi fuel line and used new Oetiker clamps.
 
I did not totally install the tank, leaving off the front covers and chrome gas cap cover, while i debated doing exactly that. My paranoia of something going wrong because I changed it is bothering me over the loop of fuel line. I have not tested the OEM fuel line on the NAPA filter but I did try all the hose clamps I had on the OEM line. Only a worm type would have gone down that small. My next step would be to buy a set of the Oetiker pliers and clamps. A little pricey for something I have only needed one other time. Still debating. I am getting faster at pulling the tank though!
I had heard of problems with Guzzi fuel lines on some models but I did not know how common it was. Sounds not as common as I thought.
 
As the old saying goes: "Learn from the mistakes of others. You don't have enough time to make them all yourself." I am not an employee of or related to Todd :angel: but I am going to put a plug in here for us amateurs to buy Todd's fuel filter assembly. It comes with the needed clamps. Myself, I bought the NAPA as it was handy, good reputation and cheap. After the fiasco with the lines I decided to use the OEM lines and crimp type clamps. I could not find the $5 tool Todd mentioned and I am a bit of a tool snob anyway so I bought the Oetiker tool for $20 from Amazon. I also bought a pack of the crimp clamps for smaller hose. I know the max size was 11.5mm but I forget the minimum. I hope Todd's will fit this size as the OEM fuel line on the 1400 is thin and stiff. Good luck trying to get the NAPA filter into those lines. It does not have much of a lead and the the line did not want to start easily. I could have warmed up the lines or pushed harder but since you can not buy them separate from the $500 pump assembly a quick look around found me a Mahle KL-145 filter for $11 so I played it safe. They also appear to be a dual layer line as the inside is gray and the outside black.
Note that the 1400 shop manual does not have a recommended change interval for the filter so if you are smarter than me you will never know what it looks like in there unless you get some bad gas. I know my PC800 has a smaller filter and most guys go 100,000 before changing it. I did get some rust (some brown stuff assumed to be rust) out of the original filter though when I drained it. I did that into a glass to see what came out.
 
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