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V100 saddlebags note and warning!

John in PA said:
I finally got around to addressing the desire for a redundant safety lock for the side cases on the V100. Two 3/16" marine-stainless steel safety coupler pins
here (cost around $11), masking tape, a Sharpie, a sharp 3/16" drill, and 20 minutes time, and there's a fail-safe method for securing bags.

Remove the bags, put a piece of masking tape around the outer locating tab of the slot that engages the rubber block behind the passenger peg.

Remove the rubber block (just pull up and wiggle free). Replace the bags fully forward in their travel position. Use the Sharpie from the inside through the square hole in the steel bag support to mark the tape thoroughly, concentrating on the lower forward part of the square hole. (The retainer for the rubber block engages at the upper edge of the square hole in the steel, so I chose to avoid that.)
Remove the bags without disturbing the tape, center punch the tape mark, allowing for the diameter of the 3/16" drill bit. Carefully drill through that outer tab on the bag.
Replace the rubber on the bag support, re-mount the bag fully (if in doubt, put the pillion back on!) Then use the hole in the bag to guide your drill completely through the rubber block.
Remove the bags and run the drill back and forth through the rubber block a few times to slightly enlarge the hole. A speck of silicone grease on the pins allows them to glide through the rubber much easier. I also beveled the ends of the safety pins on a bench grinder for easier insertion through the rubber. The safety pins can be installed with the spring bail either up or down, your preference.

Job complete, installing/removing the pins takes an extra 3 seconds per side. Though the spring bails are loose, I can near NO metallic vibration noise over the sound of the exhaust and engine top end whine.


View attachment 30809View attachment 30810View attachment 30811View attachment 30812View attachment 30813View attachment 30814View attachment 30815

Now, if you fail to mount the bags fully forward, the safety pins failure to engage are a tell-tale alert to the problem. And if heavy vibration or bumps should somehow defeat the molded plastic retention system Guzzi intended, there is a redundant retention mechanism to prevent backward migration of the bags.
Click to expand...
Today I have implemented the same improvement to my Mandy. The bags fit safe and ready for the road trip I have planned for the end of May. Thanks for the tip! This is a great solution! PS: if you feel that the bags are hard to mount/remove, a little sandpaper on the upper surface of the hooks and a drop of WD40 will make them smooth to assemble.
 
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